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Custom Service · OEM · ODM

Your drawing, our factory - custom EVA decking cut to fit

Send a deck drawing, a boat model or just photos and measurements. Our in-house CAD team, CNC routers and laser cutters turn it into a ready-to-install EVA decking kit - or we ship full sheets with cutting files and our own CNC bits so you can cut in your workshop.

Every option is manufactured in our 5,000 m² Huizhou plant with genuine 3M adhesive, two-stage QC and a 30-day standard lead time.

CNC cutting custom EVA boat flooring at XYF Marine
Two ways to work with us

Finished kits, or full sheets you cut yourself

 
Option A

Ready-to-install decking kit

You supply the drawing; we CNC-route or laser-cut every panel, apply your logo and pack the kit labelled by position. Peel, position, press.

  • Cut from DXF / DWG / PDF or a 1:1 traced outline
  • No drawing? Our CAD engineers draw from your photos and measurements, free
  • Two-tone reveals, routed grooves, engraved or embossed logos
  • Sample panel approved before bulk cutting
Best for: boat builders, refit yards, dealers and brand owners without cutting equipment.
Option B

Full sheets + cutting files + CNC bits

Standard 2400 × 1200 mm sheets in the series and colours you choose, shipped flat on pallets so they arrive perfectly flat for your CNC table.

  • S-, U-series and 80-shore ultra-hard sheets give the cleanest routed edge
  • Self-developed single-flute bits for 6–9 mm EVA ship with your order
  • Recommended settings: 18,000–24,000 rpm with matched feed rate
  • Design files supplied on request
Best for: CNC workshops, customisers and distributors who cut for their own customers.
First question we ask: "Do you have a CNC router?" - it tells us which option saves you the most money.
100% customisable

What you can specify

 
 

Size & shape

Cut to your drawing, boat model or template - cockpit soles, swim platforms, helm pads, gunwales, coolers, RV steps.

 

Colour

40 stock colours (15 H-series, 15 S-series, 10 camo), any two-colour combination, or a custom colour matched to a Pantone number or physical sample.

 

Thickness & layers

6 mm standard; 3, 5, 8, 9 mm up to 25 mm. Two-layer (3 + 6 mm) and three-layer (3 + 3 + 3 mm) builds for grooves and reveals.

 

Texture & pattern

Grooves, diamond, camo, solid, brushed, striped, embossed dot - or a fully bespoke pattern engraved by laser or CNC.

 

Logo & branding

CNC engraving, embossing or heat-press transfer. Full-sheet laser customisation beyond 1200 × 2400 mm, not just a small logo window.

 

Packaging & private label

Neutral, customer-branded cartons or single-sheet retail packaging. OEM / ODM programmes for distributors and brand owners.

How it works

From enquiry to shipment in six steps

 
Enquiry

Drawing, photos or boat model

CAD & quote

Drawing confirmed, quotation in USD

Sample

Colour swatch or cut panel approved

Production

Cut, emboss, laminate - 30 days standard

Two-stage QC

In-process + pre-shipment, photos sent

Shipment

Air, sea or DDP to the USA

CAD design for custom boat flooring

CAD design

Our engineers convert your files or photos into cutting drawings that match your boat's dimensions, and send them for approval before any cutting starts.

CNC manufacturing of EVA decking

CNC & laser manufacturing

High-hardness formulations and purpose-built bits give clean, polished edges; laser handles fine detail and full-sheet artwork.

Quality control of EVA foam decking

Quality control

Incoming material, in-process and pre-shipment inspection; hardness, density, adhesion and dimensional checks in our own lab.

Getting started

What we need from you

 

Drawing formats

  • DXF - preferred, ready for CNC
  • DWG or PDF at known scale
  • 1:1 traced outline on paper or film (photographed flat)
  • Photos plus key measurements - our CAD team draws it for you

Please tell us

  • Series and colour(s); two-tone or single
  • Thickness and texture per area (grooves, diamond, brushed…)
  • Logo artwork (vector) and position
  • Quantity and destination port or address

Three ways to measure a boat

  • 3D scan the deck - what most professional customers do
  • Request the original deck drawing from the boat builder
  • Order full sheets and cut on site with a knife and straight edge
About boat templates: we do not keep a template library indexed by boat model. Tell us the model and we will check whether a drawing is on file, but the reliable route is your own drawing or our free drawing service.
Logo placement: engrave logos on a flat, solid area - not on diamond or heavy-groove texture - for the cleanest result.
At a glance

Samples, minimums and lead times

 
Samples 20 × 10 cm colour samples free (customer pays courier). 20 × 20 cm, 50 × 100 cm and full sheets available for cutting and installation trials.
Minimum order Stock colours from 1–2 sheets (5 rolled per carton). Flat pallet packing from 50 sheets. Custom colours 200 sheets per colour. Non-standard thickness quoted on request.
Lead time Stock colours 10–15 days. Custom colour or specification about 30 days from drawing approval and deposit (industry average 45–60 days). New custom colour: about 30 days for matching and testing.
Sheet size Standard 2400 × 1200 mm; 80-shore ultra-hard 2100 × 1100 mm (ships flat only).
Adhesive Genuine 3M - 9775WL recommended for marine use; 99786 and 9448A as cost options. 3M authorisation documents on request.
Terms Quotation in USD, EXW standard; FOB / CIF / DDP by agreement. DDP door-to-door in the USA via our Georgia warehouse. Deposit before production, balance before shipment, photos sent for approval first.
Common questions

Custom service FAQ

 
Are you a factory or a trader?

A manufacturer. Huizhou Xinyifeng Rubber Products Co., Ltd. (XYF Marine) has produced EVA foam products in its own factory since 1998. Audits are welcome by appointment.

Can you make a kit for my boat if I have no drawing?

Yes. Send photos and key measurements; our CAD engineers draw the layout for your approval before cutting. For the best fit, a 3D scan or the builder's original drawing is ideal.

Can I mix colours or use my own colour?

Any two stock colours can be combined in a two-layer sheet with no custom-colour minimum. A new colour is matched from a Pantone reference or sample, takes about 30 days to develop and carries a 200-sheet minimum per colour.

Do you sell universal kits for popular boat models?

No. We only cut kits that have been verified against a drawing or template for the specific hull, so that fit and after-sales are guaranteed.

Which series is best for CNC cutting?

S-series, U-series or the 80-shore ultra-hard sheet. Higher hardness gives a cleaner milled edge; pair with our single-flute bits at 18,000–24,000 rpm and a matched feed.

Can you private-label for my brand?

Yes. Logo engraving or embossing on the product, branded or neutral cartons, single-sheet retail packaging and distributor programmes with territory-based pricing.

More answers on material, adhesive, shipping and care in the full FAQ.

Start your custom project

Send your drawing or photos - we reply within 48 hours with a CAD proposal, quotation and free colour samples.